Our Consulting Services

Technically rigorous, commercially viable consulting across the full spectrum of Chemical Engineering, Green Hydrogen, Catalysis, and Sustainability — delivered by a PhD (IIT) expert with 15+ years of real-world experience.

Specialized Expertise Across Critical Engineering Domains

At Sustainable System Design Enterprises, we deliver specialized consulting services that combine deep academic knowledge with practical industrial experience. Each engagement is led directly by Dr. Deepak Yadav — ensuring you receive PhD-level expertise, not junior-level execution. Our eight core service pillars cover the complete landscape of chemical engineering, energy transition, and sustainability, enabling us to serve clients across industries, project scales, and strategic objectives. From greenfield feasibility studies to brownfield optimization, from laboratory R&D to commercial-scale deployment — we deliver rigorous, actionable, and commercially grounded solutions.

Chemical Engineering Consulting

Chemical Engineering Consulting forms the bedrock of our practice. Dr. Yadav brings end-to-end expertise in chemical process design, equipment sizing, heat and mass balance, and engineering analysis for complex industrial systems. Whether you are designing a new process from scratch, troubleshooting an existing plant, or evaluating capital expenditure for process scale-up, our consulting approach is anchored in rigorous engineering fundamentals and real-world practicality.

We work across both continuous and batch chemical processes, covering reaction engineering, separation systems, heat integration, utility optimization, and process control strategies. Our deliverables are designed to be immediately actionable by your engineering teams — providing not just recommendations but detailed technical documentation, process flow diagrams, simulation models, and implementation roadmaps that empower your organization to move forward with confidence. Clients range from mid-scale chemical manufacturers to EPC companies developing large greenfield facilities.

  • Process flow diagram (PFD) development and review
  • Heat and mass balance calculations
  • Equipment sizing and specification
  • Process simulation using Aspen Plus / HYSYS
  • Troubleshooting and root-cause analysis for existing plants
  • Scale-up feasibility and engineering gap analysis
Why It Matters

Precision Engineering for Industrial Excellence

Credentials PhD & M.Tech from IIT in Chemical Engineering
Experience 15+ years spanning academic research and industrial projects
Deliverables Detailed technical reports, PFDs, simulation models & specs
Engagement Direct principal-level involvement from start to finish
Deep Domain Expertise

Catalyst Science Applied to Real Industrial Reactors

Specialization Heterogeneous, homogeneous & nano-catalysis systems
Characterization BET, XRD, TPR, TEM, SEM analysis guidance
Performance Yield improvement, selectivity optimization & lifecycle management
Deactivation Root cause analysis & catalyst regeneration strategies

Catalysis & Reaction Engineering

Catalysis is at the heart of modern chemical industry — from petroleum refining and fertilizer production to pharmaceutical synthesis and green hydrogen generation. Dr. Yadav's doctoral research and subsequent professional work in this field place him among the leading catalysis consultants in India. We offer comprehensive catalyst selection, design, characterization guidance, performance benchmarking, and deactivation analysis for both fixed-bed and fluidized-bed industrial reactor systems.

Our catalysis consulting engagements span the full catalyst lifecycle — from initial material selection and synthesis protocols through to performance testing, reaction kinetics modeling, and long-term deactivation management. We integrate reaction engineering principles with practical operational insights, providing clients with a clear pathway from catalyst laboratory results to reliable industrial-scale performance. Whether you are developing a new catalytic process or optimizing an existing reactor, Dr. Yadav delivers evidence-based solutions grounded in cutting-edge catalytic science.

  • Catalyst selection and screening protocol design
  • Reaction kinetics modeling and reactor sizing
  • Catalyst characterization guidance (BET, XRD, TPR, SEM/TEM)
  • Performance optimization and yield improvement strategies
  • Deactivation root cause analysis and regeneration protocols
  • Scale-up from lab to pilot to industrial reactor
H₂

Green Hydrogen Systems Consulting

Green hydrogen is rapidly emerging as a cornerstone of global energy transition strategies, and India's National Green Hydrogen Mission is creating unprecedented demand for technically credible consulting expertise. Dr. Yadav is one of India's leading green hydrogen consultants, providing comprehensive advisory services covering electrolysis technology selection, system integration, hydrogen storage and compression, and techno-economic assessment. We support project developers, industrial hydrogen consumers, and government programs at every stage of the hydrogen value chain.

Our green hydrogen consulting draws on deep expertise in electrochemical engineering, renewable energy systems, chemical process integration, and economic modelling. We conduct rigorous levelized cost of hydrogen (LCOH) analysis, technology benchmarking across alkaline, PEM, and SOEC electrolyzers, and project-specific feasibility assessments that give investors and developers the technical confidence required for large capital commitments. From concept to commissioning, we are your trusted green hydrogen partner.

  • Electrolyzer technology selection (Alkaline, PEM, SOEC)
  • Techno-economic assessment and LCOH modelling
  • Hydrogen storage, compression & transport system design
  • Renewable energy coupling and grid integration strategies
  • Project feasibility reports for investor/lender submission
  • Regulatory compliance and green certification advisory
India's Energy Future

Leading the Green Hydrogen Transition

Market Focus India's National Green Hydrogen Mission aligned projects
Economic Modelling Levelized Cost of Hydrogen (LCOH) & financial modelling
Renewable Coupling Solar/wind integration with electrolyzer systems
Certification Green hydrogen certification & regulatory advisory
Clean Energy Integration

Solar, Wind & Hybrid Energy for Industrial Applications

Solar Rooftop, ground-mount & process heat integration
Wind Wind-chemical process coupling assessments
Storage Energy storage systems and grid balancing strategies
Economics ROI analysis, payback period & LCOE modelling

Renewable Energy Integration Consulting

The integration of renewable energy sources into chemical and industrial processes represents one of the most significant engineering challenges — and opportunities — of our time. Dr. Yadav provides specialized consulting on solar, wind, and hybrid energy system integration with chemical process plants, refineries, fertilizer facilities, and industrial utilities. Our approach combines chemical process engineering with energy systems design to create practical, cost-effective, and technically sound renewable integration pathways.

We conduct detailed energy audits, identify decarbonization opportunities, model renewable energy supply-demand profiles for industrial operations, and provide implementation-ready integration plans. Our renewable energy advisory services are fully integrated with our sustainability consulting, ensuring that every energy transition decision is evaluated against both technical performance and broader environmental impact metrics. The result is a comprehensive decarbonization strategy that makes business sense and engineering sense simultaneously.

  • Industrial energy audit and decarbonization opportunity mapping
  • Solar and wind integration feasibility for process plants
  • Hybrid energy system design and optimization
  • Energy storage technology selection and sizing
  • LCOE modelling and financial return analysis
  • Grid connection strategy and regulatory advisory

Sustainability & ESG Consulting

Sustainability is no longer optional for industrial enterprises — it is a regulatory, financial, and competitive imperative. Dr. Yadav's sustainability consulting practice integrates deep chemical engineering knowledge with lifecycle thinking, carbon accounting, and ESG strategy to help industrial clients build credible, defensible, and implementable sustainability programs. We work across the full sustainability spectrum — from operational carbon footprint reduction to supply chain decarbonization and regulatory compliance.

Our Lifecycle Assessment (LCA) services quantify the environmental impact of products and processes from cradle to grave, enabling informed decision-making on technology choice, raw material selection, and process design. Our sustainability roadmaps are built with engineering precision — identifying specific, measurable interventions that reduce emissions, waste, and resource consumption while maintaining or improving commercial performance. Whether preparing for ESG disclosure, responding to investor pressure, or pursuing green certifications, we provide the technical backbone your sustainability commitments require.

  • Carbon footprint quantification (Scope 1, 2 & 3)
  • Lifecycle Assessment (LCA) for products and processes
  • Sustainability roadmap and decarbonization strategy development
  • ESG reporting support and data compilation
  • Green certification guidance (ISO 14001, GreenPro, etc.)
  • Circular economy and waste minimization program design
Sustainability Science

Engineering-Led Approach to a Greener Future

Carbon Accounting Scope 1, 2 & 3 emissions quantification and verification
Lifecycle Analysis Cradle-to-grave LCA using ISO 14040/14044 methodology
ESG Strategy Investor-ready ESG data, disclosures & reporting frameworks
Certification Green certification pathways and compliance roadmaps
Operational Excellence

Unlocking Hidden Value in Existing Plants

Debottlenecking Capacity constraint identification and resolution
Energy Efficiency Heat integration and utility cost reduction
Yield Improvement Reaction condition and selectivity optimization
Reliability Equipment reliability and process robustness improvements

Process Optimization Consulting

Most chemical plants operate below their theoretical performance ceiling. Process optimization consulting by Dr. Yadav systematically identifies and eliminates the technical, operational, and design inefficiencies that limit throughput, yield, energy efficiency, and overall plant profitability. We combine detailed process data analysis, simulation modelling, and on-site engineering assessment to generate a comprehensive picture of your plant's optimization potential.

Our optimization engagements begin with a thorough process performance audit — benchmarking current operation against theoretical targets and identifying gaps. We then develop prioritized improvement recommendations ranked by technical feasibility, implementation cost, and financial return. Whether it's reaction condition optimization, heat exchanger network retrofit, column operation improvement, or utility system redesign — we provide detailed engineering support through implementation, ensuring that identified savings are actually realized on the plant floor.

  • Plant performance audit and benchmarking report
  • Bottleneck identification and debottlenecking plan
  • Yield and selectivity optimization analysis
  • Energy integration and heat recovery improvement
  • Simulation-based optimization (Aspen Plus / HYSYS)
  • Implementation support and performance monitoring plan

Techno-Economic Feasibility Studies

Sound investment decisions require sound feasibility analysis. Dr. Yadav prepares comprehensive techno-economic feasibility studies for greenfield and brownfield chemical engineering projects — providing investors, project developers, banks, and government agencies with the rigorous technical and economic analysis needed to make informed capital allocation decisions. Our feasibility studies combine process engineering depth with financial modelling sophistication to present a complete project picture.

Every feasibility study we produce includes a detailed technology assessment, conceptual process design, capital and operating cost estimation, market and feedstock analysis, sensitivity analysis on key assumptions, and a clear go/no-go recommendation with supporting evidence. Our reports are structured to meet lender requirements, satisfy investor due diligence, and guide engineering contractors through basic and detailed design phases. We have prepared feasibility studies for chemical plants, green hydrogen facilities, renewable energy projects, and industrial decarbonization initiatives across India.

  • Technology selection and benchmarking matrix
  • Conceptual process design and mass/energy balance
  • CAPEX and OPEX estimation (±30% to ±10% accuracy)
  • Financial modelling: NPV, IRR, payback period
  • Risk and sensitivity analysis
  • Bankable feasibility report for lender/investor submission
Investment Intelligence

Rigorous Analysis for Confident Capital Decisions

Scope Greenfield, brownfield & technology upgrade projects
Financial Metrics NPV, IRR, payback period & sensitivity analysis
Bankability Reports structured for lender and investor submission
Risk Analysis Technology, market & regulatory risk assessment
Research Excellence

Bridging Laboratory Discovery and Industrial Reality

Research Design Experimental design, DOE & statistical analysis guidance
Scale-Up Lab → pilot → industrial scale-up engineering support
Publications Technical writing, peer review & patent support
Industry Liaison Industry-academia collaboration facilitation

R&D Support & Research Management

Research and development in chemical engineering, catalysis, and energy systems requires both deep scientific expertise and practical engineering judgment — a combination that is rare and highly valuable. Dr. Yadav's R&D support services assist research institutions, universities, startups, and industry innovation teams in designing, executing, and scaling their research programs more effectively. With an IIT doctoral background and extensive post-doctoral and consulting experience, Dr. Yadav brings world-class scientific rigor to every R&D engagement.

We assist with research program design including experimental planning using Design of Experiments (DOE), analytical method selection, data interpretation and statistical analysis, and results communication in the form of high-quality technical reports, journal publications, and conference papers. For organizations seeking to transition R&D outcomes to industrial application, we provide scale-up engineering guidance — bridging the critical gap between laboratory discovery and commercial reality. Our industry-academia liaison services also facilitate productive collaborative research partnerships that benefit all stakeholders.

  • Research program design and experimental planning (DOE)
  • Data analysis, interpretation and statistical reporting
  • Technical writing, publication support and peer review
  • Scale-up engineering from lab to pilot to industrial
  • Patent landscape review and IP strategy guidance
  • Industry-academia collaboration facilitation and management

Consulting Engagement Models

We offer flexible engagement structures designed to suit different project types, organizational needs, and budget considerations. Choose the model that best fits your requirements.

Frequently Asked Questions

Have more questions? We're happy to discuss your specific project requirements in a no-obligation discovery call.

Dr. Yadav works with a broad range of organizations including chemical manufacturers, petroleum refineries, fertilizer companies, renewable energy developers, green hydrogen project promoters, EPC companies, research institutions, universities, government agencies, and early-stage startups. Engagements range from single-expert feasibility studies to multi-month strategic consulting partnerships.

We offer flexible delivery modes. Most consulting work — including technical analysis, report preparation, simulation modelling, and advisory calls — is conducted remotely with structured virtual meetings. On-site visits for plant audits, process inspections, and client workshops are also available across India. International engagements are primarily conducted remotely with optional international travel by prior arrangement.

The timeline depends on the scope and complexity of the project. A conceptual-level pre-feasibility study typically requires 4–6 weeks. A comprehensive bankable feasibility study with full CAPEX/OPEX estimation, process simulation, and financial modelling generally requires 8–14 weeks. We provide a detailed timeline at the outset of every engagement after a discovery call to understand your specific requirements.

Yes. Dr. Yadav provides Independent Technical Expert (ITE) opinions, technical due diligence reports, and lender's engineer assessments for investors, private equity firms, banks, and development finance institutions evaluating chemical engineering, green hydrogen, and renewable energy projects. These reports are prepared to international standards and structured for use in financing documentation.

Absolutely. Dr. Yadav has experience supporting organizations in preparing technical sections of government grant applications under schemes like the National Green Hydrogen Mission, MNRE programs, DST research grants, and industry-academia collaborative funding schemes. We provide technically rigorous content that strengthens your application's credibility and improves success rates.

Getting started is simple. Reach out via phone (+91-7505072607), WhatsApp (+91-7905577808), email, or the contact form. Dr. Yadav will schedule a complimentary 30-minute discovery call to understand your project, define the scope, and discuss an appropriate engagement model. Following the discovery call, you'll receive a formal proposal within 3–5 business days outlining scope, deliverables, timeline, and investment.

Let's Build Your Sustainable
Engineering Solution Together

Schedule a free discovery call with Dr. Deepak Yadav to discuss your project requirements and explore how we can help you achieve your engineering and sustainability goals. No obligation. No junior intermediaries. Direct expert access from the first call.