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Engineering Insights & Research

Cutting-edge perspectives on green hydrogen, catalysis, sustainable process design, and the future of chemical engineering in India and beyond.

Green Hydrogen

Green Hydrogen: India's Path to a Net-Zero Industrial Economy by 2070

India's National Green Hydrogen Mission targets 5 MMT annual production by 2030. We explore the electrolysis pathways, grid integration challenges, and the critical role of renewable energy surplus in making green hydrogen economically viable at scale.

June 10, 2025 8 min read
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Catalysis

Next-Generation HER Catalysts: Moving Beyond Platinum for Affordable Water Splitting

Platinum remains the benchmark for hydrogen evolution reactions, but its scarcity limits commercial deployment. This article surveys transition metal dichalcogenides, single-atom catalysts, and earth-abundant alternatives achieving competitive overpotentials at fraction of the cost.

May 28, 2025 11 min read
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Sustainability

Life Cycle Assessment in Chemical Process Design: Why LCA Must Be a First Principle

Integrating life cycle assessment at the earliest design stage prevents the costly retrofitting that plagues legacy plants. We examine how LCA-first design philosophy is reshaping refinery and fertilizer plant projects across South Asia and what engineers must know.

May 15, 2025 9 min read
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Process Engineering

Pinch Analysis Revisited: Heat Integration Strategies for Energy-Intensive Process Plants

Modern pinch analysis tools have evolved far beyond manual T-H diagrams. This deep dive covers automated heat exchanger network synthesis, forbidden matches, and how machine-learning-assisted pinch targeting is cutting energy costs by 25–40% in Indian refineries.

April 30, 2025 12 min read
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R&D

From Lab to Plant: Scaling Heterogeneous Catalysts Without Losing Performance

Scale-up remains the Achilles heel of catalysis research. We analyse the dimensionless groups governing mass transfer, heat dissipation, and pressure drop in fixed-bed reactors, and present a framework for de-risking catalyst scale-up from milligram to tonne scale.

April 12, 2025 14 min read
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Green Hydrogen

PEM vs. Alkaline Electrolysers: A Techno-Economic Comparison for Indian Industrial Projects

Choosing between PEM and alkaline electrolysis for a green hydrogen project involves complex trade-offs in capital cost, stack lifetime, dynamic response, and water quality requirements. This analysis provides a decision framework for project developers and engineers in the Indian context.

March 25, 2025 10 min read
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Have a Research Collaboration in Mind?

Dr. Yadav welcomes academic and industrial collaborations, joint publications, and sponsored research projects in green hydrogen and sustainable process engineering.

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